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Lost Foam Patterns – Foseco Morval

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About Foseco arrow Products arrow Product & Services arrow Lost Foam Patterns – Foseco Morval
Lost Foam Patterns – Foseco Morval PDF Print E-mail

Foseco-Morval, the Lost Foam division of Foseco, is North America’s only pattern molder focused exclusively on the lost foam foundry industry. With 2 manufacturing sites in North America and a full complement of molding and assembly equipment, Foseco-Morval is the industry leader in lost foam products and services. Foseco-Morval also provides full tool building and engineering services and other products used by lost foam foundries.


Lost Foam Patterns:

Foseco-Morval produces the highest quality patterns available to the industry, specializing in complex geometries and multiple segment patterns. Molding and assembly equipment used by Foseco is self-designed to meet the unique and challenging requirements of the lost foam foundry industry. Patterns can be produced from any of the polymers available to the industry, including Foseco’s own PROBEAD range of copolymers for ferrous casting. For castings requiring superior surface finishes, patterns can be produced using Foseco’s Ventless tooling technology. Control of pattern dimensions is verified with the latest in measurement technology.

PROBEAD:
Foseco’s PROBEAD products are copolymer materials specifically designed for the lost foam foundry industry. This line is available as a molded pattern, or as a raw bead material for foundries producing their own patterns. It is specifically designed to maintain excellent molding characteristics, while reducing carbon defects in ferrous castings.

Lost Foam Coatings:

Foseco has a full range of STYROMOL coatings for the lost foam casting industry. The coatings are designed for specific insulation and permeability characteristics to ensure optimum performance for the foundry. STYROMOL coatings have consistent physical properties and are highly resistant to biodegradation.

Engineering Services:

Foseco-Morval can assist foundries and end-users in optimizing part designs to take full advantage of the lost foam process. Active participation in all phases of product planning and start-up helps ensure Foseco products and services meet all requirements. Tool design and construction services are available and significantly reduce risk and ensure a timely product launch. Full preventive maintenance and tool replacement programs are available for molding and assembly tools. Foseco-Morval uses a unique storage and handling system for customer tools to ensure safe handling.

Related Case Studies:       

 Aluminium and other Non-Ferrous

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